भा.कृ.अ.प. - भारतीय कृषि अनुसंधान संस्थान | ICAR-Indian Agricultural Research Institute

Agricultural Engineering

The Following Technology was developed at the Division of Agricultural Engineering, ICAR-IARI, New Delhi and certified by the ICAR. 

  1. Multi-crop Ridger Planter
  2. Tractor-Drawn Raised Bed Pulse Planter for precision sowing
  3. Solar power variable swath herbicide applicator robot for high-value vegetable crop
  4. Field performance measuring apparatus for farm implement
  5. Pusa Electronics seed metering Retrofit Module(ESMM) for cultivators
  6. Control volume sprayer for grapes cluster
  7. Farm SunFridge- Off-grid batteryless solar refrigerated evaporatively cooled mesh fabric structure for storage of perishables.
  8. Pusa Rotable Tray Infrared  Dryer/Processor

The Following Technology has been filed the patent by the Division of Agricultural Engineering, ICAR-IARI, New Delhi

Product/Technology

1. UMMB-Urea Molasses Mineral Block Machine (Patent No: 283378)

2. Animal Feed Crusher (Patent No: 299908)

3. Powered Animal Feed Mixer (Patent No: 302775)

4. Pusa Infrared Drum Dryer – Processor (App. No. 202011024299)

5. A Compost Turner Cum Mixer Device and Methods thereof (App. No. 202211021108)

6. Farm SunFridge- Off-grid batteryless solar refrigerated evaporatively cooled mesh fabric structure for storage of perishables. (App. No. 202011030310)

7. Powered Integral Equipment (App. No. 202011026699)

8. UAN cum Seed Applicator (App. No. 202011028155)

9. A Constant head soil moisture application system and a method thereof (App. No. 202211021109)

10. A Paddy Straw Collector cum Chopper with microbial culture applicator and method thereof (App. No. 202211021110)

11. Energy-Based Custom Hiring Monitoring Meter For Tractor (App. No. 202411067511)

12. Field performance measuring apparatus for farm implement

13. Solar Power Variable Swath Herbicide Applicator Robot For High-Value Vegetable Crop

14. Electronic Safety Alarm and brake Device For Chaff Cutter

15. Cumin Harvester

16. Pusa Rotatable Tray Infrared Dryer/Processor

17. An instrument for estimation of paddy stem inflexibility for genetic improvement

18. Walk behind rotary cereal crop harvester for small farmers

19. Phase change material (PCM) based Hybrid dryer for Hearbs and spices

The Following Technology has been Commercialised by the Division of Agricultural Engineering, ICAR-IARI, New Delhi

S.No. Product/Technology

1. Pusa Battery Operated Variable Height Platform

2. Pusa Battery Operated Turmeric/Ginger Washer

3. Pusa Portable Hybrid Dryer

4. Process Protocol For Dehydration Of Apple Slices

5. Manual Multi-Crop Planter

6. PUSA Electronic Seed Metering Retrofit Module (ESMM) for cultivators

(Licence manufacturer :

Qtex Instruments Pvt Ltd, Contact Number: 9811470432, Faridabad, Haryana

M/s ASPL Pvt Ltd, Contact Number: 9415180936, Lucknow

M/s Ag Automate Pvt Ltd, Contact Number: 9881158264, Pune )

7. Planter for System of Wheat Intensification (SWI)

8. Direct Paddy Seeder

9. Manual-operated Multi-crop vegetable seed planter

10. Pusa compost turner cum mixture machine

11. Pusa compost sieving machine

12. Powered Integral Equipment

13. Off-grid Batteryless Solar Refrigerated Evaporatively Cooled (SREC) Structure For Storage Of Perishables

14. PCM Based Hybrid Solar Dryer

15. UAN cum Seed Applicator

16. Multi-crop Ridger planter

17. Harness for manual load-carrying

18. Precision Swinging Lance Sprayer

19. Pusa Four-Wheel weeder

20. Pusa Mini Electric Agri Prime Mover with attachments

21. Pusa Tractor operated Bund former-cum-Packer

 

The Following Technology has been developed at the Division of Agricultural Engineering, ICAR-IARI, New Delhi

Stationary Animal Feed Block Formation Machine: Useful for making animal feed blocks of size 20 cm x 20 cm using crop residues along with essential nutrients. The power required for operation is a 25 hp electric motor with a capacity of 250 kg/h. It is also available in 125 kg/h capacity with a block size of 10 cm X 10 cm. It has a hydraulic ram and cylinder system for the compaction of blocks which are integrated with hydraulic power packs. The shelf life of the feed blocks is one year. Saving in transport cost. Saving in storage space. Very useful for making available animal feed in challenged areas and also during natural calamities.

Mobile Feed Block Formation Machine: It is useful for making animal feed blocks of size 15 cm X 15cm, powered with a 6.5 hp diesel engine (air cooled) having a capacity of 100-125 kg/h. It has a hydraulic cylinder and power pack for compaction of biomass for desired density. It is a mobile unit of animal feed block formation machine mounted on a four-wheel trolley of 3 m X 1.5 m size and can be transport for on-the-site use

Urea Molasses Mineral Block Making Machine (UMMB): It is useful for making blocks of size 22.5 cm x 4.5 cm using Urea, molasses, minerals and grains, powered by a 1 hp electric motor, capacity of 150 Kg/h. It Provides animal feed blocks of balanced nutrients and minerals for a balanced ration; feeding milking animals with 200-300 grams of this feed increases their milking production.

Pusa Compost Turner Cum Mixer: Pusa Compost Turner-cum-mixer was designed and developed for the thorough mixing of crop biomass including rice residues. Each windrow consists of paddy straw mix, cow dung, good quality soil, old compost in the ratio of 8: 1: 0.5: 0.5. Windrows are kept trapezoidal with a bottom width of 2 m and a top width of 1.5 m to match the width of the rotor of windrow PUSA Turner-cum-Mixer. To enhance the process of composting, PUSA Compost Inoculant is also added through an in-built spraying system during the turning of the material. Turning and mixing maintain optimum temperature and proper aeration for rapid degradation that results in Composting 60-80 days as compared to the six months for the traditional pit method. Pusa Compost Sieving Machine: The machine is suitable for sieving and separating the finer grade material from the coarse grade one. The capacity of the machine is 5.0 tonnes per day.

The machine is provided with an automatic belt feeding mechanism, a compost separator unit and hopper for safe feeding, and a belt conveyor-based unit for conveying the finished quality compost. Separation in different sizes is done for value addition. 

For thorough mixing of cow dung, farm residues and biomass for Farm Yard Manure (FYM). It can be operated with a 70hp tractor having a Capacity of 1000 t/h. It has a hydraulic mechanism for lowering and lifting the turner. The PTO power is used for the rotation of the turner cum mixer. A water tank is also attached for sprinkling on biomass. It saves 75 days per cycle in comparison to the traditional pit method. Saving of Rs 2700 per tonne in comparison to the pit method. Annual income of Rs. 10-15 lakh rupees per annum

Pusa Automatic Compost Sieving Machine: Sieving for separating the different grades of compost. It is powered by three-phase Electric motors (2 hp, 3 hp and 3 hp) with a capacity of 3 – 5 tonnes per hour. It has a rotating sieve and conveyor for conveying the material. It facilitates the separation of different sizes of compost for value addition. Smaller grades are used in pots. Convert waste into the best.

Pusa Compost Loader:

Lifting and carrying compost material up to a height of 3 m and loading the FYM in trucks and tractors trolleys. It can be operated with a 55 hp Tractor. It has a hydraulic system comprised of cylinders for bucket movement. It can unload 12 tonnes of compost

Salient Feature

It takes only half an hour to load a truck/trolley (5 tonnes capacity) whereas 5 man-hr is required for manual operation.

Animal Feed and Fodder Crusher: Suitable for proper crushing of fodder, useful for pre-treatment, preservation and storage of crop residues. Operated with a 3hp electric motor having a capacity of 1000 kg/h. It has a hopper, crusher unit and power transmission system.

Enhance the rate of drying. Very useful in making crop residue suitable for block formation.

Feed and fodder mixer: Ingredients like roughages, concentrates, minerals, vitamins and other ingredients are mixed uniformly before making blocks.

Prime mover along with attachment

Powered Integral EquipmentDescription

India’s small-holding farmers owning less than 1 ha of farmland comprise about 86 % of total land holdings. The large-size equipment and prime movers are neither technically suitable nor economically affordable for small farms. To bridge the mechanization gap of small and marginal land holdings, an integral power equipment was designed. The design involves a three-wheel riding type with a single chassis for better stability and steerability. The equipment has a single power source and the equipment is operated hydraulically like a tractor. The power transmission system of the equipment is designed to have independent power tapping for linear and rotary power equipment. The tricycle system has steering and hydraulic mechanisms like a tractor and it consumes less energy (8 hp engine) compared with a tractor it also performs multiple field operations like shallow ploughing, interculturing, weeding, sowing, rototilling, and irrigation water pumping.

Salient Feature

One power source multiple operations.

Tri-wheel riding type equipment.

Operated by an 8 hp diesel engine.

Hydraulic lifting of tillage equipment.

Rotary and linear power tapping system.

Less turning radius and better steerability.

Utility

Appropriate technology for the mechanization of small land holdings.

Ownership feasibility for small and marginal farmers.

Performs multiple field operations like shallow ploughing, interculturing, weeding, sowing and rototilling.

Pusa Battery Assisted mini electric prime mover

A walk-behind mini electric prime mover, a new source of farm power (electrimate), is designed and developed to increase the overall productivity of workers per unit time. Laboratory experiment was formulated to assess the power at different torque and speed on a frictional resistance mechanism to have a simulation of agricultural operations. The study suggests to have maximum design speed of 5km/h (1.38 m. s-1) for achieving maximum torque at operational speed of 1 to 2 km/h with new electrimate source of prime mover for agriculture. Developed 450W mini electric prime mover is a versatile unit for agricultural operations like secondary tillage, planking, ridge/furrow making, interculture and slit breaker. This reduced drudgery by  90.7% in terms of total weeding force and 25.6% reduction in drudgery as per the force on operator’s hand while spading at soil moisture content of 21.4% and bulk density of 1.29 g/cc (d.b). The effective field capacity of prime mover with sweep type tool and three tine cultivator for weeding-cum-interculture in sugarcane crop were 376 and 408 m2. h-1 at 0.48 and 0.44 m.s-1, respectively at 50 to 70mm depth. Battery run time was 190 min with 250mm sweep type tool and it was 172 min for 300mm three tine cultivator.  The developed prime mover increased the human working capacity by 20-22 times than manual weeding in sugarcane with 20cm spade. Further, it has potential to save 9.21 litre diesel per ha (saving of 24.31 kg CO2/ ha) as 

compared to single pass of rotary tiller in sugarcane weeding.

Pusa telerobotic pesticide applicator for a greenhouse,

Robotic vehicle: Overall dimensions (0.7 × 0.65 × 2.1 m), Speed range: 1-3 km/h.

Drive Wheel (30-50 cm diameter), Caster wheel (Size8 inch, width 10cm ), Gearbox (02 )

Battery (12V,100 Ah Lithium ion battery),  charger ( Input: 240-150V AC, Output: 24 V DC, 15A (maximum),  DC Motors (24 V, 250 W and 120 rpm, nominal torque: 20 N.m. ),  Motor driver (6V-30V DC,64 A peak, 32A continuous, dual channel)),

Pixhawk, with GPS and other accessories.

Ground control station: Remote control with receiver ( FS-RM003 2.4GHz Module), Range 1 km (minimum),  12V, 9 Channel

Real-time video transmission unit: 

Camera with transmitter(1200 pixel),  Display with receiver ( 4-6 inch, 480 pixel, range 1 km

Spraying system: Tank (50 litre, size500 × 450 × 400mm), solenoids ( 6 No.s, 12V on-off type solenoids, operating pressure; 0.02-0.8 MPa, rated current, 1A), spray pump(12V DC diaphragm pump, 5 L.min-1 and 8.5 kg cm-2),  Pressure gauge (1 No, analog type, working pressure  0-7 kg cm-2),  Nozzle ( flat fan nozzle; flow rate, 1.1 L.min-1, working pressure 2.8 bar), nozzle chocking sensor, linear actuator (24 volt, relay, driver), Controller, Step down converter (24 to 12 volt, 300 Watt)

Robotic Precision Planter

A robotic precision planter was developed at the Division of Agricultural Engineering, ICAR-IARI, New Delhi. A computer program written in C++ was created to ensure precise planting. The planter underwent testing in the laboratory and field, evaluating its performance at different speeds and crop geometries using maize as the test crop. The planter successfully planted seeds with various crop geometries at different speeds. The best results, with minimal variation from the intended seed placement, were achieved at a medium speed of 200 mm/s, particularly with a 20cm×20cm crop geometry. Increasing the speed to high levels and altering crop geometries led to increased planting variations. The field exhibited 0-5.71% missing seed delivery and 5-9% multiple seed delivery.

Sowing Equipment

A new 8-row tractor-drawn planter has been developed specifically for the system of wheat intensification (SWI), to plant wheat seeds in hills. The planter offers adjustable row-row distances of 20 cm and 25 cm. It is equipped with features such as furrow opening, seed placement at a depth of 5 cm and a distance of 22 cm, and soil compaction for firm covering of the seeds. Field evaluations were conducted to compare the performance and crop uniformity of the tractor-drawn SWI planter with a traditional tractor-drawn seed drill. The planter was tested at two different speeds (1.5 km/h and 2.1 km/h) using soaked and normal seeds. The draft requirement of the planter was measured at 200kgf. The results showed that the machine-sown plots using the SWI planter exhibited significantly better seed germination and grain yield compared to conventional or manually-sown SWI plots

The average number of hills per square meter ranged from 23.3 to 24.8, with each hill having 1.9 to 3.0 plants. At a speed of 1.5 km/h and with treated seeds, 87% of the hills had 2-3 plants. The final yield of the machine-sown SWI plots was over 25% higher than that of conventionally planted wheat. Additionally, there was a notable improvement in the harvest index, indicating increased efficiency in resource utilization. However, the straw yield was slightly higher in conventionally sown wheat.

Sensors determine the relationship between the tractor speed and the rotational speed of the metering device and place the seeds as per the desired geometry.

The versatility of sowing a variety of seeds at different crop geometry or simultaneous sowing of multiple crops.

Modular system to be retrofitted on cultivators owned by most of the farmers so no additional cost.

Modular system, easy to install and easy to uninstall.

Low maintenance cost being modular with less number of rotating parts.

Only the faulted module needs to be repaired or replaced.

Very low power consumption.

Stand-alone power system for individual modules.

Salient Characteristics

The developed PUSA-ESMM is a low-cost retrofit with the cultivator. It can work as a multi-crop precision planting machine. It can be retrofitted and removed very easily with a developed mechanism for the varying sizes of strands of cultivators. The retrofitting with a lock ensures firm integration with cultivator tyne, sustaining the jerks, vibrations and obstacles encountered on the field without affecting the performance. The split hopper and metering system facilitates easy carrying and storage. There is no need for an additional power source as it is powered by tractor battery.

Seed cum UAN Applicator

Description

UAN cum Seed Applicator is a tractor drawn equipment designed for simultaneous UAN fertilizer application and seeding in cereal crops. The developed UAN applicator consists of precise UAN metering system, optimally designed furrow opener for precise placement of seed and UAN, seed box, UAN storage tanks and power transmission system. Pressurized 

UAN metering system consists of PTO operated piston pump and rotary distributor. A specially designed silt-type furrow Opener to deliver the fertilizer vertically below the seed and also maintain distance between fertilizer and seed is present in the developed UAN cum seed applicator. The silt-type furrow opener results in seed placement at a depth of 2.5-3 cm from the surface with UAN placed at about 4.5-5 cm from seed. The applicator can be operated by a commonly available 40-45 hp tractor and has an average field capacity of 0.23 ha/h.

 

Salient Feature

The seed cum UAN applicator uniformly distributes UAN and its precise placement in-furrow at optimum spacing from seed avoids seed damage and enhances nutrient use efficiency.

The special slit-type furrow opener delivers the UAN vertically below the seed and also maintains the distance between the UAN fertilizer and the seed.

To maintain uniform pressure and uniformity of flow, a circular rotary distributor is incorporated into the metering system.

Utility

Facilitates simultaneous Urea Ammonium Nitrate liquid fertilizer application and seeding in cereal crops.

The developed UAN cum seed applicator facilitates UAN delivery, soil cover and seed placement sequentially.

The applicator is tractor-drawn and helps in the placement of UAN and seed simultaneously at pre-determined depths thereby, maintaining proper horizontal and vertical spacing between the two resulting in improved crop stand establishment and increased productivity.

With the use of UAN, 30% savings in Nitrogen fertilizer could be attained compared to prilled urea application in the paddy-wheat cropping system.

Direct Paddy Seeder

Description

The precision direct paddy seeder is a useful technology for direct seeding of paddy crops avoiding the need for raising nurseries. This results in saving of seed, labour, fertilizer and water compared to transplanting. The developed seeder precisely plants long-grain basmati paddy seeds in rows. Inclined plates with cells along with modular hoppers are used for the metering of paddy seeds. On average, a saving of 12 %, in seed rate was observed with this technology.

Salient Feature

Power Source: 45 hp tractor.

Metering system: Inclined plate type.

Field Capacity: 0.27 ha/h.

The number of furrow openers (planting rows): 9, Row to row spacing: 20 cm.

Utility

Precision planting of paddy seeds in the DSR method (2-3 seeds per hill) @ 20 kg/ha seed rate.

Planting of paddy with less seed rate, precise plant spacing and without need for nursery raising.

A saving of 12%, in seed rate, 18 % in irrigation water, and 15-25% labour saving by sowing with precision paddy planter compared to transplanted paddy.

Pusa Aqua-ferti Seed Drill

Description

Application of aqueous fertilizer alongside the seed which helps in better germination and initial development of crop specially in rain fed conditions. It can be operated with 45 hp tractor and can cover an area of 0.25 ha/h. It has fluted roller seed metering mechanism, two liquid fertilizer storage tank with constant head central tank along with rotary pump connecting discharge nozzles.

Salient Feature

It makes possible sowing of Rabi crops in dry land areas. Also suitable for pulses. A 53% increase in germination and 35% increase in yield in wheat crop

Tractor-Drawn Raised Bed Pulse Planter for precision sowing

A tractor-operated raised bed pulse planter was developed for the planting of pigeon pea seeds. The major components of the planter were the main frame, bed former, three-point hitching, hopper with metering plates, furrow opener, furrow closure, and ground wheel. The developed planter made a raised bed of 330 mm top width and 255 mm deep with 380 mm wide furrows. The planter made two beds to plant pigeon pea seeds on a raised bed in a single pass. Row spacing in the beds was 250 mm. Seeds were placed in twin rows and single rows per bed. Field performance evaluation of the planter revealed that the average field capacity of the planter was 0.25 ha/h for continuous operation at an average speed of 2.2 km/h. The field efficiency of the planter was observed to be 73%. The average depth of placement of seeds was 50-70 mm. The average plant population was observed to be 18 per meter square.

The draft of the developed pulse planter was measured with a 3-point dynamometer as 480±75 kgf.

Pusa Carrot Planter: Useful for the commercial production of carrots through precise planting on raised beds. It can be operated with a 45hp Tractor. The field capacity is 0.5 ha per hour. It has an inclined plate seed metering mechanism, raised bed formers, furrow openers, covering and compaction device. Carrot seed can be sown on two beds each with 4 – rows with adjustable row-to-row spacing. Saves water and other inputs. A higher plant population leads to higher productivity and is suitable for mechanical harvesting.

Multi-crop Ridger Planter

Ridge planting in some crops is a necessity. Ridge planting is preferred over flatbed planting due to enhanced water use efficiency and proper drainage in case of excess 

rainfall. Crop-specific planters are not popular due to fewer working hours annually. With minimum intervention, if the planter can be used for multi-crop, it has wider acceptability. Making ridges and planting seeds in one pass saves operation time and cost in the case of a ridger planter. 

Pusa Garlic Planter: For planting garlic cloves on the flat bed can be operated with a 45hp tractor. The field capacity is 0.2 ha per hour. It comprises cup type metering mechanism along with narrow furrow openers. Precise planting of garlic cloves in 9 rows. Higher production and suitable for mechanical weeding and harvesting operation78% saving in time and 64% saving in cost of operation as compared to manual planting. 

Tractor Operated Okra Planter

Useful for planting soaked okra seed on ridges. Operated by a 35 hp tractor having a field capacity of 0.2 ha/h.

Salient Feature

The planting and ridge-making operation is done in one pass. It maintains the row and plant distance

Pusa Hydrogel Applicator

Description

Precise and Mechanical application of hydrogel at the rate of 3kg/ha along with seed . It can be retrofitted with existing sowing system.It has helical fluted roller metering mechanism.

Salient Feature

Hydrogel absorbs water 350 times of its dry weight and slowly made available to plants roots during stress condition. The applicator is an attachment to the seed cum ferti seed drill or aqua ferti. seed drill

Pusa Hydrogel Applicator: Precise and Mechanical application of hydrogel at the rate of 3kg/ha along with seed. It can be retrofitted with the existing sowing system. It has a helical fluted roller metering mechanism. Hydrogel absorbs water 350 times its dry weight and is slowly made available to plant roots during stress conditions. The applicator is an attachment to the seed cum ferti-seed drill or aqua ferti seed drill

Manual Multicrop planter for vegetable seeds:

Description

Technology Brief

The multi-crop planter is useful for sowing different types of vegetable seeds by changing the vertical roller. This is a manual seeding machine operated by a single person. The field capacity of the planter is 0.03 ha.h-1. Precision planting of vegetable seeds in small plots, yields 15% saving in seed with 85-90% singulation. The depth of the sowing is adjustable up to 8 cm. A long handle is provided with height adjustment. 

Salient Feature

The hopper can store 2-3 kg of seeds.

1-2 persons required to operate.

The depth of planting can be adjusted up to 8 cm.

Number of seed metering discs are provided for different types of crop seed.

Knockout system for clogged seed inside the seed metering unit.

 

Seed cover provided to cover the seed.

Handle height can be adjusted.

Seed metering roller speed can be changed by interchanging the sprockets

Utility

For sowing vegetable seeds.

For sowing of cereal and pulse crop seeds.

For use in small fields/ experimental plots.

Suitable to NEH farmers.

The manual multi-crop seeder

Pre- Germinated Paddy Seeder

Description

Pre-germinated paddy seeder facilitates the sowing of pre-germinated paddy seed in a puddled field maintaining proper row-to-row spacing. It can be operated by 2-3 persons, covering 0.2-0.4 ha/day. It reduces the cost of transplanting and also helps in the subsequent operation of weeding and inter-cultivation

Salient Feature

It is made of two wheels and an indented roller metering mechanism made up of Nylon rollers.

Pusa Pre-germinated Paddy Seeder is available in two forms – three and six rows with per day field capacity of 0.2 ha and 0.4 ha, respectively.

Pusa Tractor operated Bund former-cum-Packer

In mechanized farms, a bund is prepared by a bund former either operated by a tractor or animals for irrigation purposes and also to demarcate the fields. Tractor operated bund formers are normally either disc -or mould board or farming board type. If bund is formed with the help of traditional bund former, however, shaping and packing of bunds is done manually using spade and feet. This activity is time consuming and labour intensive. To overcome the drudgery involved in these operations, a tractor operated bund former-cum-packer has been designed and developed. An attempt is made for enabling the combined operations of bund forming and packing in a single pass that can save fuel, time and other resources further. The bund former-cum-packer consisted of commercially available disc type bund former, rectangular tool bar frame, and packing unit (concentric cylindrical roller, drive shaft, conical discs, compressive shanks etc).

The bund formed by  bund former-cum-packer was field tested and found neither water seepage nor breakage of bund during flood irrigation. The field capacity with the equipment was 1.4 ha/h at tractor speed of 2.93 km/h in 2nd low gear. The bund former-cum-packer can reduce about 96% dependency on labour requirement for packing the bund. Overall use of the equipment is having potential to increase the resource productivity by 38 per cent.

Intercultural Operations Equipment

Wheel hand hoe: The Pusa Wheel Hoe is a very simple and useful implement for weeding in between lines of standing crops by which very efficient and effective weeding is possible. This equipment is foldable which enables ease while transporting. It is an improved manual tool used for weeding and inter-culture in row crops. It can cover an area of 200 sq m in an hour. It comprises a wheel, an adjustable handle and a soil-working tool.

 Advantages:

• Useful for weeding and intercultural operations in row crops.

• Angle of operation could be adjusted according to the need.

This can be used by giving forward and backward motions in a standing posture, which results in less fatigue. • Cost-effective for weeding and intercultural operations.

Technical details:

• Overall dimensions (l x w x h) : 1110 x 540 x 850 mm

• Wheel diameter: 44 cm, Handle length: 90 cm,  Power source: One person. Weight : 7 kg,

Swinging Lance Sprayer

Description

The precision swinging lance sprayer consisted of swinging lance sprayer, Embedded control unit (ECU), forward speed sensor and four bar mechanism, Regulate the chemical flow rate proportional to tractor forward speed

Salient Feature

Application rate, L ha-1,: 500

Effective field capacity, ha.h-1: 3

Bio-efficiency,%: 80%

Forward speed, km h-1: 2.5-3

The cost of operation ?.h-1.: 253

Saving chemicals to the tune of 44.1% and man-hours 75% over tractor operated gun sprayer in addition to elimination of risk of human exposure to harmful chemicals.

Pusa Battery Operated Variable Height Platform

Description

Working above head height and front horizontal distances increases physiological and postural stresses resulting in reduced efficiency. Greenhouse operations like pruning and harvesting are done at overhead height by the use of the existing system, which results in greater muscle loading, increased level of discomfort, reduced performance due to restrictions on posture, difficulty in moving the system forward and backwards, no height adjustment and unsafe. The developed platform can be used in greenhouse pruning and harvesting operations. The developed equipment is battery operated with a facility of work height adjustment with a hydraulic power pack with a provision of forward and reverse movement. The telescopic steering also facilitates easy turning and control.

Salient Characteristics

Self-propelled adjustable platform for greenhouses.

Can be used for Different Operations in greenhouses at different work heights.

The operator can actuate the hydraulic pump or with a power pack for easy control of desired height with scissor arrangement.

Self-propelled with battery power.

Telescopic steering system.

Differential system.

Acceleration and braking with foot pedals.

Max forward speed 20 km/hr.

Max. Reverse speed:15km/h, Max. Lifting capacity: 120 kg, Turning radius:200 cm, Safe, easy to operate and very convenient to work at different heights, reduces drudgery, can be used for haulage.

The battery pack can be used for auxiliary power supply.

Salient Feature

Battery-operated variable height platform for working above shoulder heights.

One unit is a sufficient 2000 m2 greenhouse area.

Self-propelled with battery power.

Telescopic steering system Weight of the machine: 300 kg Dimensions(LXWXH): 1800x900x650 mm Height of platform: 1100 mm (lifted max.) Wheelbase: 135, cm BLDC motor :800 W, 48 V Transmission: Power transmission from motor to differential Lifting: Foot pedal operated /power pack for hydraulic pump and single-acting cylinder.

Multipurpose use, Enhance work efficiency and capacity, Reduce drudgery, Can be converted to multi-tool carrier.

Harvesting and Threshing Equipment

Pusa Carrot Harvester

Useful for raised bed carrot harvesting, two beds get harvested simultaneously. The width of coverage of the carrot harvester is 1.3 m. Operated by a 45 hp tractor having a field capacity of 0.5 ha/h.

Salient Feature

Uses single cutting blades (angle 15 degrees) consisting of equally spaced three V-type cutting edges. Blades cut the root of the carrot and loosen the soil of the beds simultaneously.

Pusa Garlic Harvester

It is useful for harvesting garlic and is operated by a 45 hp tractor, having a field capacity of 0.24 ha/h.

For harvesting of garlic, use a digging blade of size 600 mm x 300 mm with a rake angle of 15 degree.

Manual Paddy thresher: A Manual Paddy Thresher is a simple, human-powered agricultural tool used for separating paddy grains from their stalks. It is especially useful for small-scale farmers in rural areas especially for hilly regions where access to mechanized equipment is limited. The device is economical, easy to operate, and requires minimal maintenance.

Power Operated Okra Thresher

Suitable for threshing okra pods, separate husk and other impurities from seed. Powered by a 2 hp electric motor, capacity 70 kg/h. Threshing time is reduced by 30 %, which results in a reduction in operational cost by 70 percent.

Post Harvested Equipments

Power winnower: Cleaning of the produce is one of the important steps in grain processing and value addition. The Power Operated Winnower has been developed for this purpose. Advantages: High-quality cleaning enhances the quality of produce. Exhaust air blows off the dust and unwanted particles and the final product is collected clean.  All types of grains can be cleaned by using this equipment.  Two or more mixed grains can be separated by using this machine.  Saves money and time. Useful machine for cleaning/separation of chaff, and dust from food grains, powered by 1 hp Single-phase motor, capacity 300-600 kg/h. Overall dimensions (l x w x h) : 1400 x 800 x 1610 mm

Capacity: 300-600 kg/h. Power source: 1 hp electric motor.  Blower speed: 1440 rpm. Size of grain hopper: 300 x 300 mm. Weight: 40 kg. 

Pusa Onion Seed Extractor

Developed for extraction of good quality seed from onion umbel using spike tooth extraction mechanism, powered by 1 hp Single-phase motor; capacity 25 kg (onion umbel) /h.

 

Salient Feature

It saves extraction costs and avoids arduous and drudgery manual extraction of onion seed. It is very useful for small-scale onion seed growers.

Vegetable Seed Extractor:

Suitable for extraction of seeds of tomato, brinjal, bottle gourd, powered by 2 hp single phase electric motor, capacity of 500 kg/h (Brinjal), 450 kg/h (Bottle gourd) and 200 kg/h (Ash gourd).

Pusa Battery Operated Turmeric/Ginger Washer

Pusa battery-operated turmeric/ginger washer is a continuous rotary drum-type battery operated washer developed exclusively for washing raw turmeric and ginger. Continuous washers come in contact with muddy water; hence, materials having adequate resistance towards muddy water were used in the fabrication of the main drum and its components. The main frame and other components were fabricated using mild steel for better strength and stability. The drum size was chosen to have a maximum capacity of 150-200 kg/h so that it could be affordable to small farmers. The highest 92.48% washing efficiency, 93.18% microbial efficiency and 4.54% bruise index were found in the experiment. Compared to manual washing, a developed washer saves more than 60% time and operation costs besides saving 65% water requirement.

Higher efficiencies, minimum damage, continuous type, reduced water and energy requirement and lightweight ascertain that the developed washer is a techno-appropriate solution for small and marginal farmers.

 

Salient Feature

Exclusively developed for hilly regions for washing of turmeric and ginger. Portable and battery operated.

Compared to manual washing, a developed washer saves more than 60% time and operation cost besides saving 65% water requirement.

150-200 kg/h capacity – suitable to small and marginal farmers.

High washing efficiency (92%) with low damage (4.5% bruise index).

Can be utilized for washing of spherical fruits and vegetables.

Solar Powered Vending Cart For Vegetables

Description

The mobile vending Cart has been developed to store fresh fruits and vegetables safely for 2-5 days. It Preserves fresh fruits and vegetables by controlling the environment around them and has provision of an additional storage space of 8.0 cubic feet, below the main platform.

Salient Feature

It has a solar power-operated evaporative cooling system. Provided with an effective and uniform evaporative cooling arrangement with forced air circulation by DC fans and lighting facility through DC LED light powered by Solar PhotoVoltaic (SPV) Panel of 100 Wp.

Equipped with a portable energy bank of 7Ah with the SPV through a charge controller and protection devices to meet the energy requirement of any additional low power rating domestic gadgets.

It is also provided with a fine misting system to maintain humidity inside the chamber which will keep the produce fresh.

It is capable of reducing the temperature of the storage chamber by 5-8°C and increasing relative humidity by 15 to 30 per cent points. This enhances the storage life of fresh fruits

 

It maintains the freshness of the produce in terms of color, texture and coarse appearance for up to five days which fetches more net income.

Useful in the winter season also when ambient conditions are dry which induces deterioration in the appearance of the fresh vegetables.

Off Grid Batteryless Solar Refrigerator Evaporatively Cooled (SREC) Structure for Storage of Perishables

 

Description

The Farm SunFridge- an off-grid, battery-less solar refrigerated and evaporative cooled (SREC) structure has is of internal size 3 m x 3 m x 3 m and has a storage capacity of 2 metric tons of fruits and vegetables and can be used for storage of perishables by smallholder farmers. Two SREC designs were built with frames of concrete (c-SREC) and iron (i-SREC) and evaluated for their ability to regulate temperature and humidity. The temperature inside Farm SunFridge is 3-5 degree C during daytime, 8-10 degree C during nighttime, when the ambient is 35-45 °C, The RH inside Farm SunFridge is high around 85-95 %. The shelf life of produce increased by 4 times for produce (amaranth leaves, mangoes, tomatoes and potatoes) stored in Farm SunFridge. The Farm Sun Fridges were constructed and are being used in the Northern part of India.

 

Salient Feature

The salient features include several innovative features that have been incorporated in the Farm Sunfridge including a “water battery” (a thermal reservoir) to provide nighttime cooling, a dual-use refrigeration coil to cool the thermal reservoir and interior air simultaneously, and a solar adaptive controller to regulate power demand by refrigeration compressor based on available solar energy.

 

Utility

Millions of smallholder farmers would benefit from having cold stores for keeping perishables after harvest until they are marketed. Cooling is essential to prevent decay, reduce senescence, enhance the marketable shelf life of the produce, and improve control over marketing. Cold stores need uninterrupted electricity supply. Further, they require a large initial capital investment and incur significant running costs. In India, the cold storages are typically situated near cities, far from rural production areas and many of these cold stores are commodity specific. Therefore, the farmers often end up selling their produce in nearby markets with little or no control over prices. On the other hand, their ability to hold produce for some period prior to sale would spread the marketing and risk, and thus maximize their returns. The SREC structure is beneficial for perishables storage by smallholder farmers and farmer organizations.

Pusa Portable Hybrid Dryer

Description

Pusa Portable Hybrid Dryer is a solar-cum-biomass fired dryer that facilitates agricultural produce drying. It can be used as a solar dryer or a biomass-fired hot air mechanical dryer. It is a battery-operated dryer and can be easily dismantled, assembled and carried by a single person. The overall dimensions and weight of the dryer are 24×18×2 inch and 30 kg, respectively. Operated by a 12V battery, the dryer is fitted with a 12 W DC motor-driven blower (203×77 mm) for air circulation and a heat exchanger for air heating. It has 12 perforated drying trays arranged vertically with a tray-to-tray spacing of 60 mm. Preliminary temperature profiling of the dryer showed that, on a low solar intensity partly cloudy day, a temperature difference of about 10°C was observed between ambient air and the drying chamber within 30 min of operation. 

However, a drying chamber temperature of up to 70°C can be achieved using a heat exchanger when the dryer is connected to a biomass-fired boiler.

 

Salient Feature

Hybrid dryer – solar cum biomass fired.

Portable. Battery operated.

Crop neutral – suitable for fruits/vegetables/flowers/herbs etc.

 

Utility

Drying of agricultural produce.

Phase Change Material (PCM) Based Hybrid Solar Dryer for Herbs and SpeciesDescription

It consists of a microcontroller-based system to regulate the drying rate to help continuous and uniform drying resulting in a better product. The use of phase change material as thermal energy storage will provide continuous and uniform drying of herbs and spices for prolonged hours even after sunset resulting in better quality products.

 

Salient Feature

It provides a controlled environment for drying herbs at low temperatures to preserve the flavour and colour. In a hybrid dryer, both thermal and photovoltaic energy of the sun is used to operate the dryer. The developed solar dryer provides a promising alternative for the continuous drying of herbs even after sunshine hours with real-time data acquisition system and is also found to be superior in retaining quality.

Head harness for manual load carrying

The prevailing practice of manual load carrying on the head on Indian farms is responsible for degenerative changes in the cervical region, which hampers the productivity of the worker and causes trauma over a long period. The load carrying on head involves minimum physiological cost due to central loading of the spinal musculoskeletal system, so it is the preferred mode of load carrying among the farming community. A harness was designed which facilitated the transfer of load from head to shoulder without introducing any element of eccentricity.

 

The harness had a platform fixed on the helmet mounted on “C spring” and adjustable guide which facilitated precise control of load distribution on head and shoulder. In this approach, the load on the cervical spine could be limited to 10 kg and the rest of the load was transferred to the shoulder with proper stability.

Device for real-time disease severity estimation of Groundnut Bud Necrosis Virus in Tomato

Groundnut bud necrosis virus (GBNV) disease has emerged as a major threat worldwide with a significant impact on tomato crop production. A machine learning-based approach was followed for the development of a device for GBNV disease severity estimation in tomato plants (Solanum lycopersicum L.). For virus inoculation, 7–8 days old healthy tomato plant leaves were inoculated to receive the infection and spectral changes were monitored in different wavelength bands in the range of 350–1000 nm. The images of the leaves were analyzed for the proportion of disease regions using Matlab software. With the Gini index as the best criteria parameter, the best-fitting model achieved a maximum training accuracy of 95.01% 

when applied to the test sets (n = 1,000). The overall accuracy of the developed decision tree model for disease severity classification in tomato plants performed well with an accuracy of 93.65%. The developed device can categorize disease severity into five major classes i.e. 0%, (1-10) %, (11-25) %, (26-50) % and >50%. The quantitative assessment of plant disease severity using spectral sensor based offers a decision-making strategy for precise input application for the effective control of diseases.

ICAR-Indian Agricultural Research
Institute


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